Digital Vernier Caliper

Anatomy

Parts of a vernier caliper

Twelve parts make up the instrument. Explore mode in the simulator labels each one on the drawing; the table below is the same information in reference form.

#PartFunction
1Fixed jawForged in one piece with the beam. Because it never moves, its measuring face defines the zero for every reading you take.
2Sliding jawThe moving assembly. It carries the vernier scale, the depth rod, the thumb roller and the locking screw as one unit.
3Outside jawsThe lower pair. Their inner faces measure external sizes — shaft diameters, bar widths, plate thicknesses.
4Inside jaws (nibs)The upper knife edges. Their outer faces measure internal sizes. You open them inside a hole rather than closing them onto it.
5Main scale beamThe rigid graduated blade. It keeps both jaws parallel and carries the millimetre graduations.
6Metric graduationsOne millimetre per division. The last whole division to the left of the vernier zero gives the main scale reading.
7Imperial scaleThe upper edge is graduated in 0.025 in steps, with its own 25-division vernier on the slider giving 0.001 in. It is engraved alongside the millimetre scale, not instead of it — switch Units to read the instrument in inches.
8Vernier scaleThe auxiliary sliding scale. Its divisions are deliberately shorter than the main scale divisions, and that shortfall is the least count.
9Vernier zero lineIn line with the sliding jaw face. It marks the main scale reading, and reveals a zero error when the jaws are closed.
10Depth rodSlides out of the tail of the beam by exactly the jaw opening, so it measures depths on the same scale.
11Thumb rollerSets a consistent, repeatable contact pressure. Using it rather than squeezing the jaws is what stops you compressing soft parts.
12Locking screwClamps the sliding head so the setting cannot drift while you withdraw the caliper and read it.

References

Standards

The graduations, geometry and accuracy classes simulated here follow the standards that govern real vernier instruments. Cite these when specifying a caliper or writing up a lab report.

  • ISO 13385-1Dimensional measuring equipment — CallipersDefines design requirements and the maximum permissible errors at different measuring lengths.
  • ASME B89.1.14CalipersThe US standard covering accuracy, repeatability and calibration for vernier, dial and digital calipers.
  • BS 887Precision vernier callipersThe British Standard still referenced across UK and Commonwealth technical syllabi.
  • DIN 862Vernier callipersThe German equivalent, widely cited on European manufacturers’ calibration certificates.

Try it

Everything on this page is easier to believe with the instrument in front of you.

The simulator has draggable jaws, three least counts, imperial mode, zero-error simulation and a practice mode that marks your readings.

Open the caliper simulator